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info@caleva.co.uk
Telephone:
44 1258 471122

 

To go directly to information about specific products click the link below:-

 

Formulation development

Mixer Torque Rheometer

Caleva Mini-kit

 

Extruders

Mini screw extruder

Extruder 20

Extruder 35

Extruder 40

Extruder 100

HT1 production screw extruder

Custom built extruders

 

Spheronizers

Multi bowl spheronizer

Spheronizer 120

Spheronizer 250

Spheronizer 380

Spheronizer 500

Spheronizer 700

Spheronizer 700 Twin

Continuous production

 

Tablet and spheroid coating

For more information please contact our partner in your country directly.

 

For technical advice or to discuss your needs without any obligation you can contact us directly by email on info@caleva.co.uk or by fax on #44 1258 47 11 33 or by phone on #44 1258 47 11 22.

 

Why not take advantage of our 40 yeas of experience with Extrusion and Spheronization.

 

We will design and build production equipment around your specific requirements.

 

The Production Screen Extruder 35

A Pilot-plant Production Screen Extruder for the Pharmaceutical (Pharma) Industry

The Caleva Extruder 35 is a production screen type extruder, designed to impart very little work to the product as it is processed.  This reduces problems caused by overheating of the material or drying out and is therefore an ideal equipment for pharmaceutical extrusion (pharma extrusion).

 

The apparatus is supplied with a standard extrusion screen with 1 mm holes but additional screens of different aperture diameters can be supplied on request.

 

The diameter of spheroids produced is largely determined by the diameter of the extrudate.

 

The Extruder 35 has a simple operating structure and is easily transportable on its own lockable wheels to allow work to be done in different areas of the site.


The Caleva Pharma Extruder 35 is designed for production use but it is suitable for process development and batch production.

The working capacity is suited to the Caleva production Spheronizer 380 and Spheronizer 500.

 

The Extruder 35 is designed for small or pilot-scale development applications as well as intensive pharma-extrusion production.

 

A convenient working batch size will depend on the characteristics of the product being extruded.  Very small quantities (from about 0.4kg) can be extruded during development work.

 

A comfortable working rate could be up to 200kg/hour making the Extruder 35 ideal for work where material is costly and/or where production batches are a few hundred kilos.

 

Easy to dismantle and clean the Extruder 35 uses a limited amount of floor space whilst being a powerful work horse for production.

 

 
Extruder 35. Suitable for both production and pilot-plant investigations.
Extruder screen
Extrudate with the right amount of product compression

Output and productivity

 

The achievable throughput is always dependent on the properties of the material being extruded and thus cannot be guaranteed.

 

The Extruder 35 is designed as a production extruder and for most materials batches of 200kg/hour should be possible.  In addition the equipment can be used for small quantities of material (about 0.3kg) during development work and process trials.

 

Available Options

 

All extruders are supplied with a 150mm diameter extrusion screen. Additional screens are available as extras.

 

Amongst the options available are:-

 

·          Extrusion screens with apertures of 1.0mm, 1.5mm and 2.5mm. can be supplied as standard.

 

·          Customer specific apertures in 0.1mm increments can be supplied as required.  Although we can make screens with very small apertures we do not currently recommend aperture sizes below 0.5mm or above 3.0mm in diameter.

 

·          Replacement extruder screens can be supplied as needed.

 

·          Stainless steel collection bins can be supplied to collect product as it is discharged from the extruder.

 

·          A proximity switch can be placed so that the extruder will not operate unless a collection bin is in place.

 

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Availability:

Product availability from stock? Delivery dates? Go here for information..

 

 

Key Points

Designed for production but can be used for process development work.

 

Easily moved to allow work in different locations.

 

Designed for small batches as well as routine production.

 

Easy to dismantle and clean during process development work.

 

A very cost effective and flexible solution for your screen extrusion needs.

 

Interchangeable screen sizes are available to facilitate the production of extrudate with different diameters with a size range ideal for the pharmaceutical industry.

Caleva Screen Extruder 35 with automatic product feed option



If you are in France and want more information about the extruders and spheronizers that Caleva can offer then please contact our representative in Paris;

Keyser and Mackay.
 
Caleva Process Solutions Ltd.
Telephone: + 44 1258 47 11 22 / Fax: + 44 1258 47 11 33 / Email: info@caleva.co.uk
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